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    Design for Additive Manufacturing

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Design for Additive Manufacturing

This intensive three-day course is designed for engineers seeking to develop practical skills in Design for Additive Manufacturing (DfAM). Participants will gain an understanding of additive manufacturing (AM) technologies, industry applications, design optimisation techniques, simulation tools, and economic considerations, while developing hands-on experience from concept through to printed component production.

Key focus areas

  • Overview of additive manufacturing technologies and industry applications
  • Design for Additive Manufacturing (DfAM) principles and best practices
  • Design and optimisation of additively manufactured components, with a focus on metal AM technologies
  • CAD, simulation, and print preparation workflows
  • Evaluation of the technical and economic feasibility of AM projects
  • Practical experience using industry-standard hardware and software

What will you learn

Upon successful completion, participants will be able to:

  • Explain the role of additive manufacturing in advanced and Industry 4.0 manufacturing environments
  • Apply DfAM principles and additive manufacturing processes in accordance with relevant standards
  • Use design, optimisation, and simulation tools to prepare components for additive manufacturing
  • Assess the technical and economic suitability of additive manufacturing solutions

Course details

Dates: 2027 (to be advised)
Time: TBA
Mode: Face-to-Face
Location: ECU Joondalup campus
Cost: $3190 including GST (includes morning tea, afternoon tea, and lunch)

Discounts are available for ECU students, alumni, and group bookings from the same organisation.

Course content

Day 1: Additive Manufacturing Fundamentals

Additive Manufacturing Industry Overview

  • Industry trends, applications, and emerging opportunities
  • Identifying when additive manufacturing is the most suitable solution
  • Overview of AM processes, materials, and technology selection

Design for Additive Manufacturing (DfAM)

  • Design guidelines for major AM processes
  • Post-processing requirements and ancillary equipment
  • Powder production methods
  • Standards and industry considerations

Day 2: Design and Optimisation

Computer-Aided Design (CAD) Workshop

  • Parametric 3D CAD tools
  • Practical design exercises
  • Introduction to implicit modelling
  • Design case studies and demonstrations

Advanced DfAM Techniques

  • Implicit modelling and AM-focused design tools
  • Topology optimisation and generative design
  • Lattice structures and lightweighting strategies
  • Surface finishing and texturing techniques
  • Practical application examples

Day 3: Simulation and Validation

Print Simulation and Process Planning

  • Build simulation and print preparation
  • Pre-deformation techniques
  • Build plate management, nesting, and preheating
  • Support structure generation
  • Machine parameters and print strategy development

Post-Processing and Quality Assurance

  • Hot Isostatic Pressing (HIP), CNC machining, and powder removal
  • Part validation and inspection methods
  • In-process and metrology scanning
  • Deviation analysis
  • Non-destructive and destructive testing techniques, including CT imaging and photogrammetry

Refunds and Transfers

Participants who are unable to attend may be eligible for a refund or transfer at ECU's discretion where they:

  • Notify ECU in writing at least 30 days before the course commencement date; or
  • Provide evidence of a medical condition preventing attendance.

Approved refunds will be processed within 30 days. Fees are otherwise non-refundable for non-attendance on the scheduled course date.

Further information

For enquiries or to register your interest, please contact Paul Roach p.roach@ecu.edu.au

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